26 Different Types of Concrete: Classification, Uses & Properties | SciLitPulse



Concrete is the backbone of modern construction, versatile and adaptable to diverse needs. This SciLitPulse guide explores 26 different types of concrete, classified into normal, special, high-performance, and innovative categories. Each type has unique properties, uses, and applications, aligned with ACI 318-14 and IS 456:2000. From everyday normal strength concrete to advanced self-compacting concrete, learn how to select the best for your project, ideal for US engineers (ACI focus) and global pros (IS/GATE/IES). With tables, formulas, and examples, this is your complete reference for concrete classification, uses, and properties.

Classification Overview: Normal (e.g., plain, reinforced), Special (e.g., lightweight, high-density), High-Performance (e.g., high-strength, self-compacting), Innovative (e.g., bacterial, aerated). Properties include compressive strength fck (N/mm2), density (kg/m3), and durability. Uses range from foundations to high-rises. Always verify with site-specific tests per ASTM C39 for compression.

Classification of Concrete Types

Concrete classification is based on composition, strength, and purpose. Normal concrete (fck 20–40 N/mm2) is for general use; special for unique needs like weight reduction. Table: Overview of 26 Types

TypeClassificationKey PropertyPrimary Use
Plain ConcreteNormalfck = 10–20 N/mm2, no reinforcementPavements, non-load-bearing walls
Reinforced ConcreteNormalfck = 20–40 N/mm2, steel barsBeams, columns, bridges
Prestressed ConcreteNormalPre-compressed, fck >40 N/mm2Long-span bridges, high-rises
Precast ConcreteNormalFactory-made, high quality controlPanels, beams in buildings
Lightweight ConcreteSpecialDensity 300–1800 kg/m3, light aggregatesRoofs, walls for reduced load
High-Density ConcreteSpecialDensity >3200 kg/m3, heavy aggregatesRadiation shielding, counterweights
Air-Entrained ConcreteSpecial4–7% air voids, improved freeze-thawCold climates, pavements
Polymer ConcreteSpecialPolymer binder, no cement, high corrosion resistanceChemical plants, repairs
No-Fines ConcreteSpecialNo fine aggregates, high voids (25–30%)Drainage layers, walls
Vacuum ConcreteSpecialVacuum dewatering, low porosity, high durabilityWater-retaining structures
Cellular ConcreteSpecialFoam or gas bubbles, density 400–1800 kg/m3Insulation, non-structural fills
Self-Compacting ConcreteHigh-PerformanceHigh flowability, no vibration neededComplex forms, high-rises
Stamped ConcreteHigh-PerformanceTextured surface, aesthetic appealDriveways, patios
Ready-Mix ConcreteHigh-PerformanceFactory-mixed, consistent qualityLarge projects, on-site delivery
Asphalt ConcreteHigh-PerformanceBitumen binder, flexible pavementRoads, highways
Polymer ConcreteHigh-PerformancePolymer binder, high chemical resistanceChemical plants, repairs
Salt Finishing ConcreteHigh-PerformanceTextured finish, slip-resistantPools, driveways
Stained ConcreteHigh-PerformanceColored pigments, decorativeFloors, interiors
Water-Repellent ConcreteInnovativeHydrophobic admixtures, water resistanceWater tanks, bridges
Bacterial ConcreteInnovativeSelf-healing bacteria, crack repairSustainable buildings
Ferrocement ConcreteInnovativeThin shell with wire mesh, low costBoats, roofs
Dry Pack ConcreteInnovativeLow water, hand-packed, high strengthRepairs, thin sections
Lime ConcreteInnovativeLime binder, eco-friendlyHistorical restorations
Roller Compacted ConcreteInnovativeRolled like asphalt, rapid placementDams, pavements
Rapid Hardening ConcreteInnovativeHigh early strength, C3S >50%Cold weather, repairs
Aerated ConcreteInnovativeAir bubbles, low density 500 kg/m3Lightweight blocks, insulation

For GATE and IES, remember classification by strength (normal <40 mm="" n="" sup="">2

, high >40 N/mm2) and use (structural vs non-structural). Now, let's dive into each type.

 

1. Plain or Ordinary Concrete

  • Plain concrete is a basic mix of cement, sand, aggregate, and water, without reinforcement. It's simple and cost-effective but limited to compression loads.
  • Classification: Normal concrete (fck =10–20 N/mm2).
  • Properties: Low tensile strength (2–5 N/mm2), density 2200–2400 kg/m3, moderate durability; prone to cracking under tension.
  • Uses: Pavements, sidewalks, non-load-bearing walls, leveling courses. Example: M10 grade for PCC (plain cement concrete) in footings.
  • Formula: Mix ratio 1:5:10 (cement:sand:aggregate); fck = 10 N/mm2 at 28 days per IS 456:2000.
  • Advantages: Cheap, easy to place. Disadvantages: No tension resistance, limited to low loads. US application: Sidewalks per ACI 332.

2. Lightweight Concrete

  • Lightweight concrete uses light aggregates (e.g., pumice, perlite) or aerating agents to reduce density, ideal for reducing dead loads.
  • Classification: Structural (1450–1850 kg/m3), non-structural(less then 1000 kg/m3).
  • Properties: Density 300–1800 kg/m3, fck =15–40 N/mm2, low thermal conductivity (0.1–0.5 W/mK), high fire resistance.
  • Uses: Roof slabs, partition walls, insulation panels. Example: Aerated autoclaved concrete (AAC) blocks for non-load-bearing walls.
  • Formula: Density ρ = ρ_aggregate + ρ_matrix; fck = 0.8 fck_normal for same w/c ratio per ACI 213R-14.
  • Advantages: 20–30% weight reduction, better insulation. Disadvantages: Lower strength, higher cost. US application: Roof decks per ACI 318.

3. High-Density Concrete

  • High-density concrete incorporates heavy aggregates like barite or magnetite for radiation shielding and counterweights.
  • Classification: Special concrete (density >3200 kg/m3).
  • Properties: Density 3360–3840 kg/m3, fck >40 N/mm2, high attenuation for gamma rays (μ =0.1 cm-1), low workability.
  • Uses: Nuclear reactors, X-ray rooms, counterweights in cranes. Example: Barite aggregate for hospital radiation shields.
  • Formula: Attenuation coefficient μ = ρ / (fck / 28), ρ = density; μ >0.15 cm-1 for shielding per ACI 211.1-91.
  • Advantages: Excellent radiation absorption, stable. Disadvantages: Heavy, difficult to place. US application: Medical facilities per ACI 349.

4. Reinforced Concrete

  • Reinforced concrete combines concrete and steel bars to resist tension, forming the basis of modern structures.
  • Classification: Normal reinforced (fck =20–40 N/mm2).
  • Properties: fck =25–50 N/mm2, steel yield fy =415 N/mm2, high durability with 40 mm cover, low thermal expansion.
  • Uses: Frames, bridges, high-rises. Example: RCC beams with 12 mm bars at 150 mm c/c.
  • Formula: Reinforcement ratio ρ = As / (b d); 0.8–4% for beams per IS 456:2000.
  • Advantages: High strength, fire-resistant. Disadvantages: Corrosion risk. US application: Buildings per ACI 318-14.

5. Prestressed Concrete

  • Prestressed concrete pre-compresses concrete to counter tensile stresses, allowing thinner sections.
  • Classification: Pre-tensioned (factory), post-tensioned (site).
  • Properties: fck >40 N/mm2, pre-stress force P = 0.6 fy Aps, low creep, high fatigue resistance.
  • Uses: Bridges, girders, sleepers. Example: Post-tensioned slabs for parking structures.
  • Formula: Eccentricity e = h/6 for zero tension; σ = P/A ± M y / I per ACI 318-14.
  • Advantages: Long spans, reduced cracking. Disadvantages: High initial cost. US application: Highways per AASHTO LRFD.

6. Precast Concrete

  • Precast concrete is factory-cast elements transported to site, ensuring quality and speed.
  • Classification: Precast prestressed or reinforced.
  • Properties: fck =30–60 N/mm2, high precision, low porosity due to controlled curing.
  • Uses: Panels, beams, poles. Example: Precast beams for bridges.
  • Formula: Lifting load = 1.5 self-weight + impact; design for Mu = w l2 / 8 per ACI 318.
  • Advantages: Fast erection, quality control. Disadvantages: Transport limits. US application: Parking garages per PCI guidelines.

7. High-Strength Concrete

  • High-strength concrete exceeds 40 N/mm2, using silica fume and low w/c ratio.
  • Classification: HSC (40–80 N/mm2), UHSC (>150 N/mm2).
  • Properties: fck >60 N/mm2, low permeability, high modulus Ec = 5000 √fck, brittle failure.
  • Uses: High-rises, bridges. Example: UHSC for thin beams in skyscrapers.
  • Formula: w/c = 0.25–0.35; fck = 7 + 4.5 w/c at 28 days per ACI 211.1.
  • Advantages: Slender members, durability. Disadvantages: High cost, low workability. US application: Tall buildings per ACI 318.

8. Air-Entrained Concrete

  • Air-entrained concrete incorporates microscopic air bubbles for freeze-thaw resistance.
  • Classification: Special concrete (4–7% air voids).
  • Properties: fck =20–40 N/mm2, air voids 4–7%, improved durability in cold climates, slight strength loss (5–10%).
  • Uses: Pavements, bridges in freeze-thaw areas. Example: Airport runways.
  • Formula: Air content = 5% for M20; fck = fck0 (1 - 0.1 × air%) per fck = fck0 (1 - 0.1 × air%) per ACI 212.2R.
  • Advantages: 300+ freeze-thaw cycles resistance. Disadvantages: Lower strength. US application: Highways per ACI 201.2R.

9. Polymer Concrete

  • Polymer concrete uses polymer resin as binder instead of cement for chemical resistance.
  • Classification: Special concrete (polymer-aggregate mix).
  • Properties: fck >50 N/mm2, zero porosity, high chemical resistance, low water absorption
  • Uses: Industrial floors, chemical tanks. Example: Epoxy resin for acid-resistant floors.
  • Formula: Polymer content 12–15% by weight; fck = 80 MPa per ACI 548.8R.
  • Advantages: Corrosion-proof, fast curing. Disadvantages: Low fire resistance. US application: Wastewater plants per ACI 350.

10. No-Fines Concrete

  • No-fines concrete omits fine aggregates for high porosity and drainage.
  • Classification: Special concrete (coarse aggregate + cement).
  • Properties: fck =10–15 N/mm2, high voids 25–30%, high permeability k =10-3 m/s.
  • Uses: Permeable pavements, drainage layers. Example: Porous concrete for stormwater management.
  • Formula: Mix 1:8 (cement:aggregate); porosity = 25–30% per ACI 522R-10.
  • Advantages: High drainage, lightweight. Disadvantages: Low strength. US application: Parking lots per ACI 522.

11. Vacuum Concrete

  • Vacuum Concrete uses vacuum dewatering to remove excess water, improving strength.
  • Classification: High-performance concrete.
  • Properties: fck =40–60 N/mm2, low porosity
  • Uses: High-strength elements, repairs. Example: Vacuum-processed beams for bridges.
  • Formula: Water removal 20–30%; fck = fck0 + 10 MPa per ACI 304.1R.
  • Advantages: High bond to reinforcement. Disadvantages: Specialized equipment. US application: Precast elements per ACI 551.

12. Cellular Concrete

  • Cellular Concrete incorporates gas or foam for cellular structure, reducing weight.
  • Classification: Lightweight concrete (density 400–1600 kg/m3).
  • Properties: fck =5–20 N/mm2, thermal conductivity 0.1 W/mK, fire-resistant up to 4 hours.
  • Uses: Insulation panels, void filling. Example: Foam concrete for roof insulation.
  • Formula: Foam volume 20–60%; density ρ = 1000 (1 - foam fraction) per ACI 523.1R.
  • Advantages: Excellent insulation, easy pumpable. Disadvantages: Low load-bearing. US application: Fireproofing per ACI 216.1.

13. Self-Compacting Concrete

  • Self-Compacting Concrete flows under its own weight, filling forms without vibration.
  • Classification: High-performance concrete.
  • Properties: fck =40–60 N/mm2, slump flow 650–800 mm, V-funnel time
  • Uses: Congested reinforcement, high-rises. Example: Bridge girders with dense rebar.
  • Formula: Filling ability = slump flow / 700 mm; passing ability = V-funnel time per EFNARC guidelines.
  • Advantages: Reduced labor, better finish. Disadvantages: High cost (20% more). US application: High-rises per ACI 237R-07.

14. Stamped Concrete

  • Stamped Concrete imitates stone or tile through texturing and coloring.
  • Classification: Decorative concrete.
  • Properties: fck =20–30 N/mm2, colored pigments, sealers for UV resistance, slip-resistant texture.
  • Uses: Patios, driveways, walkways. Example: Stamped patios mimicking flagstone.
  • Formula: Color = 5–10% cement weight; fck = fck0 per ACI 302.1R.
  • Advantages: Aesthetic, durable. Disadvantages: Initial cost high. US application: Residential driveways per ACI 332.

15. Ready-Mix Concrete

  • Ready-Mix Concrete is batched at a plant and delivered to site.
  • Classification: Normal/high-performance (transit-mixed or central-mixed).
  • Properties: fck =20–60 N/mm2, consistent quality, slump 50–150 mm, low variability
  • Uses: Large projects, urban sites. Example: High-rises with pumpable mix.
  • Formula: Mix per ACI 211.1; fck = fck0 ±3% tolerance per ACI 117.
  • Advantages: Quality control, no site batching. Disadvantages: Time-sensitive. US application: Commercial buildings per ACI 301.

16. Asphalt Concrete

  • Asphalt Concrete uses bitumen as binder for flexible pavements.
  • Classification: Hot-mix asphalt (HMA), warm-mix asphalt (WMA).
  • Properties: f_ck equivalent 2–10 MPa, 4–6% voids, high fatigue resistance, temperature-sensitive.
  • Uses: Roads, airports. Example: HMA for highways.
  • Formula: VMA = V_a + V_b; VMA >14% for durability per ASTM D6927.
  • Advantages: Flexible, quick repair. Disadvantages: Low in tension. US application: Interstates per AASHTO M323.

17. Polymer Concrete

  • Polymer Concrete uses polymer resin as binder instead of cement for chemical resistance.
  • Classification: Special concrete (polymer-aggregate mix).
  • Properties: fck >50 N/mm2, zero porosity, high chemical resistance, low water absorption
  • Uses: Industrial floors, chemical tanks. Example: Epoxy resin for acid-resistant floors.
  • Formula: Polymer content 12–15% by weight; fck = 80 MPa per ACI 548.8R.
  • Advantages: Corrosion-proof, fast curing. Disadvantages: Low fire resistance. US application: Wastewater plants per ACI 350.

18. Salt Finishing Concrete

  • Salt Finishing Concrete uses salt to create textured surface.
  • Classification: Decorative concrete.
  • Properties: fck =25–35 N/mm2, slip-resistant, aesthetic texture.
  • Uses: Pools, patios. Example: Salt finish for outdoor decks.
  • Formula: Salt embed 3–6 mm; fck = fck0 per ACI 302.1R.
  • Advantages: Non-slip, easy clean. Disadvantages: Maintenance needed. US application: Pool decks per ACI 332.

19. Stained Concrete

  • Stained Concrete applies acid/water-based stains for color.
  • Classification: Decorative concrete.
  • Properties: fck =20–40 N/mm2, colored surface, UV-resistant with sealer.
  • Uses: Floors, countertops. Example: Acid-stained warehouse floors.
  • Formula: Stain penetration 1–3 mm; fck unchanged per ACI 310R.
  • Advantages: Custom colors, durable. Disadvantages: Fading if unsealed. US application: Interiors per ACI 302.

20. Water-Repellent Concrete

  • Water-Repellent Concrete uses hydrophobic admixtures for water resistance.
  • Classification: Special concrete.
  • Properties: fck =25–50 N/mm2, water absorption
  • Uses: Water tanks, tunnels. Example: Silane-treated reservoirs.
  • Formula: Admixture 0.5–1% cement weight; contact angle >90° per ACI 212.3R.
  • Advantages: Reduced efflorescence. Disadvantages: Higher cost. US application: Tunnels per ACI 350.

21. Bacterial Concrete

  • Bacterial Concrete incorporates bacteria for self-healing cracks.
  • Classification: Innovative concrete.
  • Properties: fck =30–50 N/mm2, self-healing up to 0.8 mm cracks, durable with Bacillus subtilis spores.
  • Uses: Sustainable buildings, bridges. Example: Self-healing beams in highways.
  • Formula: Bacterial concentration 105 cells/ml; healing time 7 days per ACI 242R.
  • Advantages: Low maintenance. Disadvantages: Costly. US application: Green buildings per ACI 242.

22. Ferrocement Concrete

  • Ferrocement Concrete uses thin mortar layers over wire mesh.
  • Classification: Innovative concrete.
  • Properties: fck =20–30 N/mm2, thin (10–50 mm), high tensile resistance from mesh.
  • Uses: Boats, domes, low-cost housing. Example: Ferrocement roofs in rural areas.
  • Formula: Mesh layers 4–6; ft = 5–10 N/mm2 per ACI 549R.
  • Advantages: Lightweight, formable. Disadvantages: Labor-intensive. US application: Boat hulls per ACI 549.

23. Dry Pack Concrete

  • Dry Pack Concrete is a stiff mortar packed by hand for repairs.
  • Classification: Repair concrete.
  • Properties: fck =30–50 N/mm2, low water, high bond to substrate.
  • Uses: Patch repairs, anchors. Example: Fixing cracks in beams.
  • Formula: Mix 1:2 (cement:sand), w/c =0.15; fck = fck0 + 20 MPa per ACI 546R.
  • Advantages: High early strength. Disadvantages: Labor-intensive. US application: Repairs per ACI 546.

24. Lime Concrete

  • Lime Concrete uses lime as binder for eco-friendly applications.
  • Classification: Traditional concrete.
  • Properties: fck =5–15 N/mm2, breathable, self-healing, low thermal conductivity.
  • Uses: Historical restorations, plasters. Example: Lime mortar in heritage buildings.
  • Formula: Mix 1:2:2 (lime:sand:aggregate); fck =10 N/mm2 per ASTM C270.
  • Advantages: Sustainable, flexible. Disadvantages: Low strength. US application: Restorations per ACI 530.

25. Roller Compacted Concrete

  • Roller Compacted Concrete is vibrated and rolled like asphalt for mass placement.
  • Classification: High-performance concrete.
  • Properties: fck =20–40 N/mm2, low cement (10% by weight), rapid construction.
  • Uses: Dams, pavements. Example: RCC dams like Tarbela.
  • Formula: w/c =0.35–0.45; fck = fck0 per ACI 207.5R.
  • Advantages: Fast, economical. Disadvantages: Joints needed. US application: Pavements per ACI 207.

26. Rapid Hardening Concrete

  • Rapid Hardening Concrete achieves high early strength using high C3S cement.
  • Classification: High-performance concrete.
  • Properties: fck =40 N/mm2 at 3 days (vs 28 days normal), low heat, high early fck.
  • Uses: Cold weather, repairs. Example: Road repairs in winter.
  • Formula: C3S >50%; fck3 = 20 N/mm2 per IS 12600.
  • Advantages: Quick set. Disadvantages: High heat. US application: Precast per ACI 231R.

Conclusion

The 26 types of concrete offer solutions for every construction challenge, from lightweight concrete for roofs to bacterial concrete for sustainability. Choose based on classification, properties, and uses, consulting ACI 318 or IS 456 for design. For GATE/IES, focus on normal vs high-performance. Test fck per ASTM C39 for quality.

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